Vulcan-Hart GRC 35 Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Friteuses Vulcan-Hart GRC 35. GRS, GRD, AND GRC 25, 35, 45, 65 AND 85 MODEL FRYERS Manuel d'utilisatio

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GRS, GRD, AND GRC 25, 35, 45, 65 AND 85
MODEL FRYERS
MODEL GRD35
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791 FORM 30912 (1-95)
MODEL
ML-52077
ML-52078
ML-52079
ML-52080
ML-52081
ML-52082
ML-52306
ML-52307
ML-52139
ML -52308
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Résumé du contenu

Page 1 - MODEL FRYERS

GRS, GRD, AND GRC 25, 35, 45, 65 AND 85 MODEL FRYERS MODEL GRD35 VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791

Page 2 - WARNING

3. Push power switch ON and immediately touch one end of the jumper firmly to the GND terminal on the module. Do not touch the jumper to the SPARK t

Page 4 - SECTION I

Drwg. No. 419564-3 102

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Drwg. No. 419366-1 104

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Drwg. No. 419366-2 106

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Page 12 - CONTROLS

SERVICE MODE Enter the service mode by pressing the product 3 and product 4 keys while turning "on" power to the fryer computer. Display sho

Page 13

SECTION II REMOVAL OF CONTROL PANEL AND REPLACEMENT OF CONTROLS WARNING UNPLUG FRYER BEFORE SERVICING. WARNING SHUT OFF GAS BEFORE SERVICING. WARNIN

Page 14

4. Reinstall panel by reversing steps 1-3. CONTROL PANEL (ELECTRONIC IGNITION) 1. Follow steps 1 through 3 under Standard Millivolt Construction. (Fi

Page 15

CONTROL PANEL (COMPUTERIZED). 1. Follow steps 1 through 2 under Solid State Construction and disconnect the computer power wiring harness. (Figs. 5)

Page 16 - Fig. 10

REMOVAL OF CONTROL PANEL HOUSING 1. Follow steps 1-2 under Control Panel (Electronic ignition). 2. With a 5/16" socket remove (4) screws holding

Page 17 - Fig. 12

REMOVAL OF KX THERMOSTAT 1. Drain fry compound from the tank. 2. Follow steps 1-3 under Removal of Control Panel (Standard Millivolts) (Figs. 9) 3. Re

Page 18

5. From inside the fryer cabinet, follow the thermostat lead wire to the bulb packing nuts in the bottom of the tank. With a 5/16" wrench remove

Page 19 - Retaining Nut

REMOVAL OF POTENTIOMETER 1. Follow steps 1-2 under Control Panel (Solid State Construction) 2. With a small flat blade screwdriver loosen the set scre

Page 20 - Figs. 18

REMOVAL OF THERMISTOR PROBE 1. Follow steps 1-5 under Removal of Potentiometer. 2. If necessary remove burners that may be in the way of the thermisto

Page 21 - Fig. 20

IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO SERVICE AND ADJUST THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A

Page 22 - Fig. 22

5 Pull the thermistor probe lead from the fryer tank and install new Thermistor probe by reversing steps 1-6 (See Fig 12) REMOVAL OF COMPUTER 1 Follo

Page 23 - Fig. 24

REMOVAL OF ROCKER SWITCHES 1. Follow steps 1-2 under Control Panel (Solid State). 2. From rear of control panel note and remove wire leads from the ro

Page 24 - Fig. 26

REMOVAL OF HIGH LIMIT 1. Drain shortening from the fryer 2. Open fryer door and disengage hi limit wire harness located below the control housing t

Page 25 - Fig. 28

4. Remove (2) #8 sheet metal screws from the bracket holding the limit in place. (Fig.23) Fig. 23 5. From inside the fryer tank, with a 1/4" soc

Page 26 - Fig. 30

6. If necessary for ease of accessibility follow steps 1-8 under Removal of Burner and take out any burner in the way of the limit bulb packing and re

Page 27 - Fig. 32

9. Pull the limit bulb out from underneath the fryer tank. (See Fig. 86) 10. Reinstall new high limit by reversing steps 1-9. REMOVAL OF THERMOPILE (S

Page 28 - Figs. 34

4. Refer to steps 1-8 under removal of burner and remove burners as required to access the thermopile bracket and its hardware. 5. Slide the control h

Page 29 - Fig. 35

With an offset flat blade screwdriver remove the pilot assembly from the mounting bracket. (Fig. 31} Fig. 31 8. With a 1/2" wrench remove the t

Page 30 - Fig. 37

REMOVAL OF PILOT 1. Follow instructions for the Removal of Thermopile. 2. With a 1/2" wrench remove the hex nut on the bottom of the pilot and di

Page 31 - Fig. 39

Figs. 34 3. Refer to steps 1-8 under Removal of Burners and disassemble burners as required to access the ignitor assembly for servicing. 4 Slide the

Page 32 - Fig. 40

TABLE OF CONTENTS Important Safety Information Codes and Standards Information Manual Uses Information Rating Plate Information Service Warnings Tool

Page 33 - Fig. 42

REMOVAL OF GAS COMBO VALVE 1. Shut off all gas and electrical power to the unit. 2. Open fryer door and locate valve. (Fig. 36) Fig. 36 3. Follow ste

Page 34 - Figs. 44

The next several steps may require the removal of the Discard drain tubes on fryers with filtering systems. If this applies to the fryer being service

Page 35 - Fig. 46

8. Note and remove any old fittings left on the valve. Keep them for reassembly to the new valve. 9. Install the old fittings removed in step 8 to the

Page 36 - Fig. 48

5, With a 1/2" socket loosen (2) bolts that attach the burner to the mounting frame. (Fig. 41) Fig. 41 6. Slide the heat shield back up to i

Page 37 - Figs. 50

BULLET NOSE BURNER ORIFICE REPLACEMENT 1. Follow steps 1-8 under Replacement of Burner. 2. Disconnect the burner orifice top from bullet with a 5/16&q

Page 38 - "C" Models

4 Separate the discard tube by sliding the rubber collar down one side of the drain tube. (Fig. 45) Fig. 45 5. Move the discard pan under the ball va

Page 39 - Figs. 54

REMOVAL OF POWER SUPPLY BOX (ELECTRONIC IGNITION AND BASKET LIFT MODELS) 1. Disconnect gas line and pull out so that the back is accessible. 2. Discon

Page 40 - Fig. 56

5. Drop the supply box housing out of the bottom of the fryer. 6. To access the controls with a 5/16" socket remove (2) screws from the power sup

Page 41 - Fig. 57

5. With a 1/4" socket remove (4) #8 sheet metal screws and pull module from the housing. (Fig. 51) Fig. 51 6. Reinstall new module by reversing

Page 42 - Fig. 60

4. With 1/4" socket remove (2) screws securing the transformer to the control box. (Fig. 53) Fig. 53 5. Install new transformer by reversing ste

Page 43 - Fig. 61

SECTION I GRS,GRD AND RC SERVICE CHECKS & ADJUSTMENTS WARNING: UNPLUG FRYER BEFORE SERVICING. WARNING: SHUT OFF GAS BEFORE SERVICING. WAR

Page 44 - Fig. 64

4. From inside the box disconnect wiring associated with the supply cord. 5. Install the new power supply cord by reversing steps 1-4. REMOVAL OF BASK

Page 45 - Fig. 66

5. Lift back up and over the lift mechanism. (Fig. 57) Fig. 57 Disconnect the gas line and remove the lower basket lift back by disengaging (2) screw

Page 46 - Fig. 68

7. To reinstall basket back panels reverse steps 1-6. REMOVAL OF LIFT ROD MECHANISM 1. Follow steps 1-6 under Removal of Basket Lift Backs 2. With a 1

Page 47 - Fig. 70

4. With 5/16" socket remove (2) nut holding the cam lift bracket to the fryer back. (Fig. 61) Fig. 61 5. Remove motor wiring. (Fig. 62) 43

Page 48 - Fig. 71

6. With flat blade screwdriver remove (2) screws holding the motor to the cam bracket assembly. (Fig. 63) Fig. 63 7. Remove the motor from the cooker

Page 49 - Fig. 74

REMOVAL OF BASKET LIFT CAM (OPTIONAL ACCESSORY) 1. Follow steps 1-6 under Removal of Basket Lift Back. 2. With a 1/2" wrench or socket remove the

Page 50 - Fig. 76

REMOVAL OF TANK ASSEMBLY If the fryer is equipped with automatic basket lifts the lift arm(s) must be removed from the fryer back before the tank can

Page 51 - Fig. 78

If a fryer battery is involved, with a utility knife split the silicon sealant from around the grease strip between the tanks and remove the stainless

Page 52 - Fig. 80

5. Follow steps 1-4 under Removal of Control Housing 6. Follow steps 1-7 under Removal of Discard Tube(s). 7. For D and C models with a 7/16" soc

Page 53 - Fig. 82

9. With a 13/16" wrench disconnect the compression elbow from the gas inlet tube. (Fig. 73) Fig. 73 10. With 5/16" remove (4) screws holdin

Page 54 - Fig. 84

COMBINATION VALVE GAS PRESSURE CHECK 1. Check pressure rating of appliance as stated on the fryer door. 2. Connect a manometer to the pressure tap

Page 55 - Figs. 86

13. Disconnect micro switch. (Fig. 75) Fig. 75 14. With a 13/16" wrench disconnect the oil refill coupling. (Fig. 76) Fig. 76 50

Page 56

15. Grasp tank from the back at the top of the flue wrap area and lift the entire tank assembly out of the fryer body. Note that on D and C models the

Page 57 - Fig. 90

17. Remove the burner insulation box. (Fig. 79) Fig. 79 18. With flat blade screwdriver remove the pilot bracket. (Fig. 80) Fig. 80 52

Page 58 - Fig. 92

19. If servicing a D or C model with a 5/16" wrench remove the hi limit packing nut. For S models use a 1/2" wrench. (Fig. 81) Fig. 81 20.

Page 59 - Figs. 94

21. With an 1/2" wrench remove the thermistor or thermo bulb packing nut. (Fig. 83) Fig. 83 22. With an 11/16" wrench remove the compressio

Page 60 - Fig. 96

23. With a 1/4" socket from inside the fryer tank remove the hardware and mounting clips holding the hi limit and thermistor/thermostat bulb to t

Page 61 - Drwg. No. 419357-1

25 With a 1/2" wrench remove (4) bolts securing the manifold bracket to the tank assembly (Fig 87) Fig. 87 26 For fryers housing a filter statio

Page 62

27. Remove the pull rod handle. (Fig. 89) Fig. 89 28. With a 7/16" socket remove all the pull rod hardware from the micro switch assembly. (Fig.

Page 63 - Drwg. No. 419357-2

29 Pull the rod up through the mounting bracket and out of the fryer (Fig 91) Fig. 91 30 Pull the manifold assembly from the fryer (Fig 92) Fig. 92

Page 64

31 With an adjustable wrench remove the elbow from the tank assembly. (Fig 93) Fig. 93 32 With a 3/8" socket remove (2) nuts holding the oil ret

Page 65 - Drwg. No. 419357-3

HI LIMIT CHECK 1. Place pyrometer in the tank 1/2" above the crumb screen in the center of the vat. 2. Turn fryer on. 3. Bypass the hi limi

Page 66

33 With a pipe wrench remove the remove the drain valve and drain pipe assembly from the tank (Fig 95) Fig. 95 34 With a 3/8" socket remove (4)

Page 67 - Drwg. No. 419322-1

Drwg. No. 419357-1 62

Page 69 - Drwg. No. 419322-2

Drwg. No. 419357-2 64

Page 71 - Drwg. No. 419322-3

Drwg. No. 419357-3 66

Page 73 - Drwg. No. 419323-1

Drwg. No. 419322-1 68

Page 75 - Drwg. No. 419323-2

Drwg. No. 419322-2 70

Page 76

FILTER INTER PLUMB DISCARD TUBE (Option) 1. Close the drain valve. 2. Place shortening discard pan under the tube plug end that will be serviced. 3.

Page 78

Drwg. No. 419322-3 72

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Drwg. No. 419323-1 74

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Drwg. No. 419323-2 76

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Drwg. No. 419323-3 78

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Drwg. No. 419318-1 80

Page 87 - Drwg. No. 419340-2

SECTION I GRS SERIES (ONLY) SERVICE CHECKS WARNING: UNPLUG FRYER BEFORE SERVICING. WARNING: SHUT OFF GAS BEFORE SERVICING. WARNING:

Page 89 - Drwg. No. 419340-3

Drwg. No. 419318-2 82

Page 91 - Drwg. No. 419337-1

Drwg. No. 419318-3 84

Page 93 - Drwg. No. 419337-2

Drwg. No. 419340-1 86

Page 95 - Drwg. No. 419337-3

Drwg. No. 419340-2 88

Page 97 - Drwg. No. 419564-1

Drwg. No. 419340-3 90

Page 98

SECTION I GRD AND GRC SERIES (ONLY) SERVICE CHECKS If erratic ignitor operation is experienced check for the following: 1. If you are experiencing

Page 100

Drwg. No. 419337-1 92

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Drwg. No. 419337-2 94

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Drwg. No. 419337-3 96

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Drwg. No. 419564-1 98

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Drwg. No. 419564-2 100

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